High precision stencils made with the best raw material available globally . Smallest size of aperture that can be cut is 40micron. Our design expertise and German engineered precision machines ensure optimum solder paste for BGA’s, QFN’s , IC’s, 01005 and various other types of components. We follow IPC standards and calculate the area ratio and aspect ratio to decide the thickness and modification required for the apertures.

Some components require more or less solder paste compared to the other components on the same board. A stencil of multiple thickness needs to be used to give the optimum solder paste for each component.  We use a special grade of SS , chemically etch the thickness and then laser cut the apertures.

Aculon’s latest nano coating technology to ensure smooth solder paste release and reduce the number of cleaning cycles. A two part wipes to be applied on the stencil which forms a nano coat within minutes. SPI machines accurately capture the improved solder paste release.

A mechanical deburring process to remove micro burrs that occur during the laser cutting process.

Improved solder paste release . Get the maximum transfer efficiency !

Stencils without frames , used for prototype pcbs of small quantity where manual printing is done.

Alpha Tetrabond Frame and Foil

Frameless foils. Space saving upto 70%. Better tension than closest frameless competitor. Compatible with Dek Vector Guard.

Fixtures to provide optimum soldering of through hole components by protecting smd components from high temperatures or from falling off. Eliminate manually masking components. Improve throughput and build consistency

Fixture which sits on Wave solder pallets to hold though components from the top and avoid lift of components.

Have walls as small as 0.3mm between smd and through leads. Achieve soldering as good as passing a PCB directly into the wave solder bath.

Improve yield , eliminate touch up, eliminate solder shorts, achieve maximum barrel fill. 4times the life of a regular wave solder pallet!

Manual soldering is troublesome and manually exhausting for operators. Reduce the effort and physical stress. A fixture to hold the pcb and component, giving the operator relief to do a better job.

Professionally made routing fixtures to hold the PCB without damaging the circuit or components. We have standards for GTech and Aurotek Routers and have a reputation to make fixtures which most others call impossible to do.

PCB’s having components at the edge or made without ribs or having warps are a challenge to run on the conveyor. The solution is to use it with a SMT-Reflow Pallet. A reliable material with minimum tolerance to warpage, flatness and light weight are ideal for this purpose.

Often boards are not flat and need a bottom support to ensure the print quality of solder paste is uniform, consistent and is not deformed. Support blocks provide the much needed bottom support to PCB’s to ensure they are uniformly rested on a plane surface.

Fixtures used to hold PCB’s and components accurately to aid robots to solder

Many products have different needs and specifications during its assembly. To ensure repeatability ,establish a process and eliminate manual issues, customised jigs and fixtures are used. We have made jigs from screwing fixtures to press fits, transportation trays to component clinching fixtures. If you have a requirement, we have a solution.

Many products have different needs and specifications during its assembly. To ensure repeatability ,establish a process and eliminate manual issues, customised jigs and fixtures are used. We have made jigs from screwing fixtures to press fits, transportation trays to component clinching fixtures. If you have a requirement, we have a solution.

Precision machined components is a large market. Due to our wide experience in prototyping and quick turn around, we offer services for small quantities specially to defence and R&D sectors. Very few 5 axis machine centers exist in India that are available for prototyping. We are committed to helping companies in India by providing global resources locally.

Conductive / Esd Plastic trays are required to store components, pcbs and housing parts. Although the market for plastic trays is huge, very few can meet the stringent requirements of esd.